Custom Induction Melting Systems

Complete high frequency induction systems ideal for precious metal melting of gold, silver, platinum or ferrous and non-ferrous metals.
Systems are complete with an ITC furnace and/or custom induction coil and an UltraFlex high-frequency power supply. They are perfect when a permanent installation of equipment is not desired.

Complete tilting melting system

Nose-Tilt Furnace

Equipped with one-man Nose Tilting furnaces, with a pneumatic assist for easy pouring, and a SmartPowerTM  system which allows the simultaneous melting of different metals. All while achieving zero down-time operation and reducing maintenance costs by utilizing the benefits of SmartPowerTM.

 

Power cube furnance

Power Cube Furnace

SmartPower and the Power Cube Melting Furnace form a powerful and extremely flexible modular system which can have up to 4 furnaces connected ( with configurable 40 kW to 400 kW power output). It is energy-efficient and saves space.

Complete melting system for non-ferrous alloys

Lift & Swing Furnace

This complete melting system is equipped with a Large Lift & Swing Furnace, an energy efficient power supply(100- 300kW) and a crucible lifting basket. The furnace has a smooth lifting mechanism and a 90 degree swing which provides for complete crucible access.

Melting Furnace Platform System

Melting Furnace Platform System

The melting furnace system is complete with power supply, hydraulically tilted furnace, removable steps and gates that open on either side of the platform for easy loading of pallets containing raw materials. This system can be easily designed to accommodate additional furnaces for alternate operation.

SmartPower by UltraFlex Power

SmartPower™

by UltraFlex Power Technologies, Inc.

  • Modular system – configurable and field upgradable power supplies with output power from 50kW to 400kW
  • Direct Digital Step™ control algorithm
  • Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz
  • Zero down time can be achieved with an additional module (N+1)
  • Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet
  • Can operate with optional heat stations allowing the furnaces to be placed remotely
  • Durable design with built-in tuning, safety and diagnostics features

Learn about the Benefits of SmartPower.

Specifications

Smart Power System Model

USP-C-100 USP-C-200 USP-C-400 USP-CD-100
Description Single Output
Full Rack		 Dual Output
Full Rack		 Quad Output
Full Rack		 Single Output
Double Rack
Number of PA Modules 2 – 8 2 – 8 2 – 8 10-16
RF Outputs
 1 2 4 1
Power Amplifier
Type		 MF
25 / 60		 WF
25 / 200		 MF
25 / 60		 WF
25 / 200		 MF
25 / 60		 WF
25 / 200		 MF
25 / 60		 WF
25 / 200
Frequency Range 6-60 kHz 40-200 kHz 6-60 kHz 40-200 kHz 6-60 kHz 40-200 kHz 6 – 60 kHz 40 – 200 kHz
Output Power Range 50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)		 50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)		 50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)		 250 kW
(10 x 25 kW Modules)
to
400 kW
(16 x 25 kW Modules)
AC Line, VAC
 3-phase (50/60Hz)		 380 / 480 ± 10% 380 / 480 ± 10% 380 / 480 ± 10% 380 / 480 ± 10%
Dimensions
 (WxDxH)		 23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)		 23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)		 23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)		 47.2” x 28.3” x 72”
(1200 x 720 x 1820 mm)
Weight 400lb – 660lb
(180kg – 300kg)		 400lb – 660lb
(180kg – 300kg)		 400lb – 660lb
(180kg – 300kg)		 1050lb – 1320lb
(480kg – 600kg)

Technical Data

PA Modules Installed PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 Voltage Range
Input Current maximum [A]
(RMS per Phase)		 34.7 69.4 104.1 138.8 173.5 208.3 243.0 277.7 min 380V-10%
Input Current maximum [A]
(RMS per Phase)		 31.5 62.9 94.4 125.9 157.4 188.8 220.3 251.8 max 480V+10%

Remote Heat Station Model

HSP-50 M HSP-100 M HSP-200 M HSP-50 W HSP-100 W HSP-200 W HSP-400 W
Output Power Range 40 kW – 50 kW 50 kW–100 kW 100 kW–200 kW 40 kW – 50 kW 50 kW–100 kW 100 kW–200 kW 400 kW
Frequency Range 6 – 60 kHz 6 – 60 kHz 6 – 60 kHz 40 – 200 kHz 40 – 200 kHz 40 – 200 kHz 50 – 150 kHz
Dimensions
 (WxDxH)		 14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)		 14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)		 22.5” x 26.54” x 19.1”
(572 x 674 x 485 mm)		 14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)		 14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)		 22.5” x 26.54” x 19.1”
(572 x 674 x 485 mm)		 16.5” x 32.3” x 19.1”
(420 x 820 x 485 mm)
Weight 176 lb. (80kg.) 200 lb. (90kg.) 215 lb. (98kg.) 176 lb. (80kg.) 200 lb. (90kg.) 215 lb. (98kg.) 198 lb. (90kg.)

OFFICE LINE

760-246-7333

LOCATION

22060 Bear Valley Road,
Apple Valley, CA 92308

OFFICE LINE

760-246-7333

LOCATION

22060 Bear Valley Road,
Apple Valley, CA 92308

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